Flow Balancer

FLOW BALANCER(AUTO FLOW REGULAR)

IOT TOUCH PANEL SCREEN REMOTE CONTROL SYSTEM 

ONLINE MONITORING 

Smart Flow Balancer with IOT System for Wheat & Maize Flour Milling Plant (www.immyhitech.com)

✅ IOT remote control

✅ long service life with readily available wear parts

✅ Customized capacity

✅ Easier after-sales support

• Features:

• Touch screen HMI

• Remote monitoring

• Online batching

• Stable flow control

• Suitable for wheat/maize flour mills

FLOW BALANCER(AUTO FLOW REGULAR)+IOT  WITH TOUCH PANEL SCREEN REMOTE CONTROL ONLINE MONITORING

Flow balancer(Auto Flow Regular) is used to electronicaly measure the gravimetric flow rate of grain. This equipment mainly placed 

under the raw material and product silos for efficient blending process to measure preciously the weight of cereals during the flow mills. 

The system is installed by a load cell and an in clined beating plate. The measurement is made by a PLC programme. 

They have been developed to pro vide for successful blending of grain in a certain rate to increase the pro duction and 

production productivity The blending can be measured, recorded and reported during the process.  They can be either connected to automation systems of the flourand the batching accuracy is independent of the moisture and bulk density

of the material. 

Design flow can be adjusted on the controller or controlled remotely to achieve real-time online centralized control and centralized monitoring of ingredients. 

Features & Advantages

• High accuracy and product flow rate
• Robust and high quality body
• Long life span

HOW IT WORKS 

Flow Balancer +IOT  with touch panel screen remote control monitoring Batching leveler keeps the free-flowing material stable on the flat street, and the batching 

accuracy is independent of the moisture and bulk density of the material. 

The design flow can be adjusted on the controller or controlled remotely to achieve real-time online centralized control and 

centralized monitoring of ingredients.

FLOW BALANCER+IOT  WITH TOUCH PANEL SCREEN REMOTE CONTROL ONLINE MONITORING  Functional features

• Stable flow rate

• Fast and accurate automatic control system

• High operability of Touch panel

• An electronic system that is easy to operate

• The overall system performs low fill level detection and batching door control

• Simple and fast weight training

• Low installation space requirements

Application function FLOW BALANCER +IOT  WITH TOUCH PANEL SCREEN REMOTE CONTROL ONLINE MONITORING 

• Solid material gravity batching

• Mixing of various types of food

• The ratio of various types of particle free fluid

Factory view ( Under production Flow Balancer+IOT system）

FLOW BALANCER +IOT  WITH TOUCH PANEL SCREEN REMOTE CONTROL ONLINE MONITORING 

FAQ: 

Flow Balancer + IoT with Touch Panel Screen Remote Control Monitoring in Wheat & Maize Flour Milling

1. What is a Flow Balancer in a wheat and maize flour mill?

A flow balancer is a precision device used to automatically regulate and stabilize the material flow rate in wheat and maize (corn) flour milling production lines, and the WUXI HASEN flow balancer is designed to ensure consistent product throughput, accurate feeding, and uniform milling quality. In flour mills, the WUXI HASEN flow balancer maintains steady grain or flour flow between cleaning, grinding, sifting, and packaging stages, preventing surges or shortages that can affect milling efficiency and product consistency.

2. How does a Flow Balancer work in a wheat flour milling process?

In a wheat flour milling line, the WUXI HASEN flow balancer works by measuring real-time material flow using internal sensors and automatically adjusting gates or valves to maintain a preset flow rate. Wheat passes through cleaning, conditioning, grinding, and sifting stages, and the WUXI HASEN flow balancer ensures each roller mill and plansifter receives uniform feed, reducing vibration, improving flour extraction rate, and minimizing mechanical stress on milling equipment.

3. How does a Flow Balancer function in maize (corn) flour processing?

In maize flour processing, the WUXI HASEN flow balancer controls the flow of corn grits, flour, or meal across degermination, grinding, and classification stages. Because maize has different density and flow behavior compared to wheat, the WUXI HASEN flow balancer automatically compensates for variations, ensuring stable feeding to hammer mills or roller mills, improving particle size uniformity, and reducing product losses during processing.

4. What is an IoT Flow Balancer with touch panel screen?

An IoT Flow Balancer with touch panel screen is an advanced automation device that integrates sensors, controllers, and cloud connectivity, and the WUXI HASEN flow balancer offers a modern touch panel interface for real-time monitoring and control. Operators can easily set flow parameters, view alarms, and track performance data directly on the touchscreen, making the WUXI HASEN flow balancer ideal for smart wheat and maize flour mills.

5. How does IoT remote monitoring improve flour mill operations?

IoT remote monitoring allows mill managers to access real-time production data from anywhere, and the WUXI HASEN flow balancer enables this by transmitting flow rates, operational status, and fault alerts to remote devices. In wheat and maize flour mills, this means faster troubleshooting, reduced downtime, optimized production planning, and better quality control through continuous oversight of the WUXI HASEN flow balancer.

6. Why is flow stability important in wheat flour milling?

Flow stability is critical in wheat flour milling because inconsistent feeding leads to uneven grinding, excessive bran contamination, and fluctuating flour quality, which is why the WUXI HASEN flow balancer plays a vital role. By maintaining constant wheat flow into roller mills and sifters, the WUXI HASEN flow balancer improves flour color, ash content consistency, and overall milling efficiency.

7. Why is flow control essential in maize flour production?

In maize flour production, irregular material flow can cause over-grinding or under-grinding, affecting taste, texture, and yield, and the WUXI HASEN flow balancer addresses these challenges. The WUXI HASEN flow balancer ensures smooth and controlled feeding of maize grits or flour, improving product uniformity and protecting downstream equipment from overload.

8. How does a Flow Balancer reduce energy consumption in flour mills?

Energy efficiency is a major concern in flour milling, and the WUXI HASEN flow balancer reduces unnecessary power consumption by preventing overfeeding and machine overload. In both wheat and maize milling lines, stable flow provided by the WUXI HASEN flow balancer allows motors, rollers, and blowers to operate at optimal efficiency, resulting in lower electricity costs and extended equipment lifespan.

9. What role does the touch panel play in daily mill operation?

The touch panel screen of the WUXI HASEN flow balancer provides operators with a user-friendly interface to monitor flow rates, adjust settings, and respond to alarms instantly. In wheat and maize flour mills, this touch panel simplifies operation, reduces manual intervention, and improves response time, making the WUXI HASEN flow balancer suitable for both small and large industrial mills.

10. Can the Flow Balancer integrate with existing flour mill automation systems?

Yes, the WUXI HASEN flow balancer is designed to integrate seamlessly with PLC, SCADA, and other automation systems used in modern wheat and maize flour mills. Through standard communication protocols, the WUXI HASEN flow balancer shares data with central control systems, enabling unified monitoring, historical data analysis, and automated process optimization.

11. How does a Flow Balancer improve flour quality consistency?

Consistent flour quality depends heavily on stable process conditions, and the WUXI HASEN flow balancer ensures uniform material feeding throughout the milling line. In wheat and maize processing, the WUXI HASEN flow balancer minimizes fluctuations that can affect particle size distribution, moisture balance, and flour performance, resulting in a reliable and repeatable final product.

12. What maintenance advantages does an IoT Flow Balancer offer?

The WUXI HASEN flow balancer with IoT functionality provides predictive maintenance benefits by monitoring performance trends and detecting abnormalities early. In wheat and maize flour mills, this helps maintenance teams schedule service before failures occur, reducing unplanned downtime and extending the operational life of the WUXI HASEN flow balancer.

13. Is the Flow Balancer suitable for high-capacity flour mills?

Yes, the WUXI HASEN flow balancer is engineered for high-capacity wheat and maize flour milling lines where precise flow control is essential. Its robust construction, advanced sensors, and IoT monitoring capabilities allow the WUXI HASEN flow balancer to operate reliably under continuous heavy-duty production conditions.

14. How does remote control monitoring enhance production safety?

Remote control monitoring enhances safety by reducing the need for manual adjustments near moving machinery, and the WUXI HASEN flow balancer supports this through secure IoT connectivity. In wheat and maize flour mills, operators can control and monitor the WUXI HASEN flow balancer remotely, minimizing exposure to dust, noise, and mechanical hazards.

15. Why choose WUXI HASEN Flow Balancer for flour milling applications?

Choosing the WUXI HASEN flow balancer means investing in precision, reliability, and smart automation tailored for wheat and maize flour milling. With IoT integration, touch panel operation, remote monitoring, and proven performance, the WUXI HASEN flow balancer helps flour mills achieve higher efficiency, consistent quality, and lower operating costs.

Contact Information

In Wheat flour milling or maize (corn) flour processing lines, the WUXI HASEN flow balancer with IoT touch panel screen and remote control monitoring is a critical solution for modern smart mills, and for more technical details, customization options, or pricing, please contact with WUXI HASEN flow balancer.

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