CORN (MAIZE) PEELER

-Corn maize Peeler Peeling by Shaving not Grinding for maize(corn) plant, white wine factory, brewery, feed factory and maize(corn) germ separation equipment.www.immyhitech.com 

Corn maize Peeler Peeling by Shaving not Grinding for maize(corn) plant, white wine factory, brewery, feed factory and maize(corn) germ separation equipment. www.immy.cn / www.immyhitech.com 

Maize Peeling Machine, Peeling by Shaving not Grinding

At present, the peeling industry generally adopts extrusion grinding processing technology, which has high energy consumption, high broken, low yield, high broken when the corn is peeling by each grinding step, due to the maize shape irregularly, if peeling is by crushing and squeezing will take more broken maize, and the grinding will be not ground, then the maize flour will be worn away, so the quality maize is less.

 According to this technical problems, our company has finally achieved a breakthrough in Keynes’s through unremitting efforts, and  is known as the third revolution in maize peeling technology, “dry cutting maize peeling machine” abandons the principle of the original second-generation extrusion grinding, It adopts emery roller and diamond grinding rotary cutting technology.

It can finally cut maize layer by layer as needed to achieve the peeling materials, The lowest broken, the best peeling effect, quality maize increased 5-8%, whatever the dry, wet, long and short maize can be cut and peeling well as your requested.

Characteristics:

• Side covers and built-in hopper for germ extraction made in stainless steel;

• Rotor made of highly wear-resistant material;

• Main shaft with special surface treatment against rust;

• Built-in motor;

• Machine structure made of weld steel sheet;

• Control panel

FINISHING PRODUCT AFTER PEELING:

Advantages & Performance:

• Low percentage of grains with remaining skin;

• High level of peeling;

• High quality of peeling;

• Low broken maize(corn) in the grains;

• High oil content in the germ removed;

• Excellent grain surface finishing without broken maize(corn）.

Vertical corn(maize) peeling machine is suitable for corn peeling kernel plant, White liquor factory, brewery, feed factory and corn germ free equipment.

The new type of peeling machine is based on the principle of low rotating speed, kneading and impact, which reduces the rate of broken germ, improves the rate of whole kernel and the rate of kernel extraction.

APPLICCATION, WORKING PRINCIPLE AND PROCESSING FLOW

1.1 Uses
Low-temperature dry corn peeling machine, which is mainly used for corn peeling, rooting, black spots, and germ removal, is used in the factory process of feed and grain and oil enterprises.

1.2 How it works
The corn enters the machine from the feed hopper, is fed into the dehulling chamber by the screw propeller, and advances along the surface of the sand roller. This machine has a high air pressure, large air volume of the air jet fan, "strong air spray" through the hollow spindle, the sand roller of the air spray hole into the peeling chamber, in the sand roller, diamond grinding disc, rice knife and bump sieve under the joint action, accompanied by the high-speed rotation of the sand roller to produce a "vortex" to make the corn kernels flip, corn skin continuous and repeated double-sided "cutting" and "rubbing", so that it peeled, rooted, black spots, germ.

In the peeling process, the sand roller, diamond, bump sieve cuts the surface of the corn kernel to remove the skin layer, and the corn kernel in the peeling chamber will be rubbed and collided with a large amount of heat, which will increase the temperature of the corn kernel, resulting in the lakeing of corn starch (the temperature of corn starch lake is in the middle of 68~72 degrees), and the starch will lose polarization + word diagram.Low-temperature dry corn peeling machine provides 2~3 times the air volume of the conventional peeling machine, which takes away a large amount of heat generated by cutting and friction, increases the bran discharge, inhibits or reduces the temperature of the corn kernels, strengthens the "self-rolling" and "mutual grinding" between the corn kernels, improves the uniformity of peeling, makes the corn kernels low temperature and less crushing.

Peeling machine outlet adopts double pressure door closed air device, so that the pressure of the peeling chamber is uniform, the machine is equipped with suction at the inlet, and the rice outlet is equipped with suction cool rice trough, which improves the air efficiency of the peeling machine, realizes "dynamic cool rice", further reduces the meter temperature, reduces the power equipment and power consumption of the wind network of the peeling unit, and is an energy-saving low-temperature dry corn peeling machine.

ADVANCED TECHNOLOGY

Adopts the most advanced technology and six equal parts of the shaving plate for centrifugal impact to achieve the principle of breaking kernels and germ extraction.

Performance, specifications and parameters of the equipment

Equipment structure:

 Low-temperature dry corn peeling machine is mainly composed of feeding hopper, peeling chamber, body, jet fan and discharging cold rice.

3.1 Feed hopper assembly

The feed hopper part is composed of a feed hopper, a ventilated feed hopper seat, a feed gate, and other components, which are fixed on the feed bearing seat.
For automatic control, the feed gate can be fitted with a cylinder.

WARNING:

The open access door cleans up bran powder and magnetic impurities, and it must be stopped!

3.2 Peeling chamber assembly
The peeling chamber is composed of a frame, a grinding roller spindle, a screw head, a grinding roller, a bearing seat at the feeding end, a bearing seat at the discharging end, a diamond grinding disc, a bump screen, a rice knife, a pressure door and other parts.

3.2.1 Diamond grinding discs and bump sieve discs
Diamond grinding disc, bump screen, for the long hole, the hole width is 1.3mm and 1.5mm, the installed factory is 1.3mm hole, (there are oblique holes, straight hole bump screen composition), the processing of corn varieties with high moisture should use 1.5mm hole width bump screen.
According to the direction of the opening hole, the screen is divided into straight hole screen, oblique hole screen, (straight hole screen, oblique hole screen and diamond screen are mixed to facilitate multiple directions cutting.

The installed factory peeling machine is 1.3mm straight hole screen and inclined hole, and the user can choose the screen hole according to the processing variety and moisture size.

Corn maize Peeler Peeling by Shaving not Grinding for maize(corn) plant, white wine factory, brewery, feed factory and maize(corn) germ separation equipment.www.immyhitech.com 

(FAQ) About (Corn )maize Peeler Peeling

1. What is (Corn )maize Peeler Peeling and why is it important in maize processing?

(Corn )maize Peeler Peeling is a specialized mechanical process that removes the outer skin (pericarp) of maize kernels through controlled shaving rather than grinding. This technology is essential for modern maize(corn) plants because it preserves the internal starch structure, improves product purity, and enhances downstream processing efficiency. (Corn )maize Peeler Peeling is widely used in white wine factories, breweries, and feed factories where kernel integrity and clean separation are critical.

2. How does (Corn )maize Peeler Peeling differ from traditional grinding methods?

(Corn )maize Peeler Peeling differs significantly from grinding because it gently shaves the outer layers of the kernel instead of crushing the entire grain. Grinding often damages the maize germ and starch granules, while (Corn )maize Peeler Peeling ensures minimal loss and reduced powder generation. This shaving approach results in higher-quality end products and better germ separation, especially for industrial applications such as breweries and maize(corn) germ separation equipment.

3. What is the working principle of (Corn )maize Peeler Peeling?

The working principle of (Corn )maize Peeler Peeling involves high-precision abrasive rollers or peeling discs that rotate at optimized speeds. As maize kernels pass through the chamber, the outer husk is shaved off layer by layer. (Corn )maize Peeler Peeling maintains uniform pressure and temperature, ensuring consistent peeling without kernel breakage, which is crucial for white wine factories and food-grade processing lines.

4. Why is peeling by shaving better for maize(corn) germ separation?

(Corn )maize Peeler Peeling is ideal for maize(corn) germ separation because shaving preserves the physical integrity of the germ. Unlike grinding, which fractures the germ and mixes it with bran and starch, (Corn )maize Peeler Peeling allows clean mechanical separation. This leads to higher oil extraction efficiency and improved by-product value for feed factories and oil processors.

5. How does (Corn )maize Peeler Peeling benefit white wine factories?

In white wine factories, (Corn )maize Peeler Peeling plays a critical role in raw material preparation by removing the pericarp that can cause bitterness and fermentation instability. The shaving process ensures clean maize kernels with consistent starch exposure, which improves fermentation efficiency. (Corn )maize Peeler Peeling also reduces unwanted fiber, contributing to better aroma, taste, and alcohol yield.

6. What advantages does (Corn )maize Peeler Peeling provide for breweries?

(Corn )maize Peeler Peeling is widely used in breweries because it produces uniform, clean maize grits that improve mash consistency. By avoiding grinding, (Corn )maize Peeler Peeling minimizes fine powder formation that can cause filtration problems during brewing. This results in smoother processing, better enzyme activity, and higher extract recovery in beer production.

7. Is (Corn )maize Peeler Peeling suitable for feed factories?

Yes, (Corn )maize Peeler Peeling is highly suitable for feed factories because it enhances nutritional control and digestibility. The shaving process allows precise removal of fibrous layers while retaining valuable starch and protein. (Corn )maize Peeler Peeling also supports consistent particle size, which improves feed formulation accuracy and animal absorption rates.

8. How does (Corn )maize Peeler Peeling improve product quality and yield?

(Corn )maize Peeler Peeling improves product quality by reducing kernel damage, lowering starch loss, and minimizing heat generation during processing. This results in higher yields and more stable downstream operations. Industries using (Corn )maize Peeler Peeling experience improved color, purity, and shelf life of maize-based products, especially in food and beverage applications.

9. What types of maize can be processed using (Corn )maize Peeler Peeling?

(Corn )maize Peeler Peeling is suitable for yellow maize, white maize, waxy maize, and high-oil maize varieties. Its adjustable shaving depth allows processors to customize peeling intensity based on kernel hardness and moisture content. This flexibility makes (Corn )maize Peeler Peeling ideal for multi-industry facilities such as maize(corn) plants, breweries, and feed factories.

10. How does (Corn )maize Peeler Peeling support energy efficiency and sustainability?

(Corn )maize Peeler Peeling consumes less energy compared to traditional grinding systems because it focuses on surface removal rather than full-kernel size reduction. Reduced energy consumption, lower wear parts, and decreased dust generation make (Corn )maize Peeler Peeling a sustainable and environmentally friendly solution for modern maize processing plants.

11. What maintenance is required for (Corn )maize Peeler Peeling equipment?

(Corn )maize Peeler Peeling equipment requires routine inspection of peeling rollers, bearings, and drive systems. Because the shaving process generates less impact stress than grinding, component lifespan is extended. Proper maintenance ensures stable performance of (Corn )maize Peeler Peeling in continuous industrial operations such as white wine factories and maize germ separation lines.

12. Where can I find reliable (Corn )maize Peeler Peeling solutions?

High-quality (Corn )maize Peeler Peeling solutions are available from professional manufacturers specializing in maize processing technology. For detailed specifications, industrial case studies, and advanced peeling systems, you can visit www.immyhitech.com. For customized solutions, technical support, and global service for (Corn )maize Peeler Peeling, please contact with WUXI HASEN For (Corn )maize Peeler Peeling.